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Design for Manufacturing (DFM)

Mold Flow Analysis

Mold Design

Mold Built

We are a professional custom mold manufacturer specializing in rapid tooling, low-volume & high-volume production molds

Prototype (Class 105)

Prototype only and are molds built for lifetime cycles not to exceed 500

Production Molds (Class 101 to 104)

Class 101 Molds - Extremely high volume production injection molds built for lifetime cycles exceeding one million.

Class 102 Molds - Medium to high volume production injection molds built for lifetime cycles not to exceed one million.

Class 103 Molds - Medium volume production injection molds built for lifetime cycles not to exceed 500,000.

Class 104 Molds - Low volume production injection molds built for lifetime cycles not to exceed 100,000.

Class Table & Mold Steels:

Mold Classification Category	#101	#102	#103	#104	#105
Stainless Steel Mold Base	*
Stainless Steel Water Passage Mold Base Plates		*
Total Runnerless Design (assumes part compatibility)	*	*
Spare Parts (quoted as a separate line item)	*	*
Automatic Molding Cycle & Automatic Part De-Gating	*	*	*
Full Detailed Mold Design	*	*	*
Heat Treated Cravity & Core Inserts	*	*	*
Parting Line Interlocks	*	*	*
Guided Ejection	*	*	*
Wear Plates On All Slides	*	*	*
Automatic Side Actions	*	*	*	*
Cycle Counter (excludes micro molds)	*	*	*	*
Spring Loaded Or Mechanically Operated KO System	*	*	*	*	*
Pre-Hardened Cavity & Core Inserts				*	*
Aluminum Cavity & Core Inserts or Aluminum Mold					*

Capacity	Manufacturer	Qty
80T	Arburg	1
80T	Milacron	1
100T	Milacron	1
120T	Toshiba	1
125T	Milacron	1
165T	JSW	2
245T	JSW	1
300T	Milacron	1
400T	Milacron	1
550T	JSW	1

Auxilliary equipments	Manufacturer	Qty
De-humidifiers & Auto Loaders	Con-Air	6
Hot Runner Controllers (2 Zones)	Devamshi	2
Hot Runner Controllers (1 Zones)	DME	1
Mold Temp Controller (Oil)	Con-Air	1
Mold Temp Controller (Water)	Con- Air/Wittmann	7
Chiller Unit	Con-Air	1
Granulator (Small)	Con-Air	1
Crane 5000 Kg	Hi-Tech	1

Material Process
PP, HDPE, LDPE, ULDPE,....
ABS, ASA, PC, PC-ABS,....
PA6, PA66, PA11, PA12,....
PBT,PPS,....
Glass Fibers upto 35%

Molding

• 16 Injection Molding machines ranging from 80 - 550 Tons.
• Can process various Engineering & Non-Engineering parts.
• Maximum processing temperature 420°C.

Decorative Plastics

Through our industry partnerships, we support our customers in fulfilling their requirement for painted parts. We have in house capability to manage the process and deliver high quality parts with minimum rejections.... thus reducing your costs.

Assembly of Parts

Our capability can be extended to customers in automotive, medical, electronic, etc.. No matter what your needs are: low or high volume, water based or solvent based, we offer painted parts to meet your end product requirements.

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